4:1 Black Epoxy Potting Compound | UL94 V0 Flame Retardant Two Formulas – Anti-Static General Grade & Ultra High Insulation Tough Grade

Optimal 4:1 fixed mixing ratio, compatible with manual pouring and automatic dispensing equipment, simple operation for mass production.

Two performance grades available to match different electronic application demands:
Grade HS5005 Anti-Static General Potting Resin: Balanced insulation with moderate surface resistivity to dissipate static charge, high Shore D hardness for scratch resistance, ideal for low-voltage PCBs, 3D labels and LED modules.

Grade HS105 Ultra High Insulation Tough Encapsulant: Extra high volume & surface impedance with ultra-high flexural strength, anti-cracking under temperature cycling & continuous vibration, perfect for high-voltage power supplies, sensors and outdoor electrical devices.

Uniform premium protection for both series:
• 22 kV/mm dielectric strength & UL94 V0 flame retardant performance
• Fully waterproof & moisture-proof sealing
• Stable high temperature resistance
• Dual curing mode: room temperature self-cure or heat accelerated curing to shorten cycle time
Category :

Model Comparison: 5005AB vs 105AB

ItemHS5005AB (Balanced Anti-Static Model)HS105AB (High-insulation, high-toughness model)
Mix Ratio (by weight)A:B = 4:1A:B = 5:1
Core FeatureHigh insulation, high hardnessFlame retardant, good toughness, no cracking
Working Time (25℃)60-80 mins (50g)~30 mins (100g)
Full Cure Time16-24 hours @ room temperature24h @ RT / 2h @ 60℃
Cured HardnessShore D > 80Shore D > 75
Ideal ApplicationLow-voltage accessories, Micro-capacitor, anti-static productsElectronic components requiring flame retardant compliance, power modules

Core Advantages



Superior Electrical Insulation

Withstand voltage up to 22KV/mm, high volume resistivity up to 1×10¹⁵ Ω·cm, effectively prevents short circuit and leakage, protects electronic circuits.


Flame Retardant Option

HS105AB formula meets flame retardant requirements, releases low smoke when burning, suitable for power supplies and high-safety electronic products.


All-Round Protection

After curing, forms a dense black sealing layer, waterproof, moisture-proof, dust-proof, shock-resistant, extends service life of electronic components.


Stable Curing Performance

Low shrinkage after curing, no cracking, good toughness, strong adhesion to various substrates, consistent quality in mass production.



Production Friendly

Standard 5:1 weight ratio, moderate viscosity, good fluidity, easy to penetrate into gaps, suitable for both manual and automatic potting processes.


Environmental Compliance

Solvent-free formula, meets RoHS and REACH standards, complete export certification documents, supports global electronic industry supply chains.

Full Technical Specifications

Physical Properties Before Curing

Test ItemHS5005A / HS5005B (Balanced Anti-Static Model)HS105A / HS105B (High-insulation, high-toughness model)
AppearancePart A: Black liquid / Part B: Brown liquidPart A: Black liquid / Part B: Transparent tan liquid
Viscosity (25℃, Part A)1300 - 1400 mPa·s1000 - 1200 mPa·s
Viscosity (25℃, Part B)50 - 100 mPa·s100 - 200 mPa·s
Mix Ratio by WeightA:B = 4:1A:B = 5:1
Working Time (25℃)60-80 mins (50g mix)~30 mins (100g mix)
Shelf Life (25℃, Sealed)6 months6 months
Resin BaseOil-based, 100% solids, solvent-freeOil-based, 100% solids, solvent-free

Properties After Full Curing

Test ItemHS5005AB (Balanced Anti-Static Model)HS105AB (High-insulation, high-toughness model)
HardnessShore D > 80(High hardness)Shore D > 75(Toughening)
Withstand Voltage22 KV/mm22 KV/mm
Volume Resistivity3 × 10¹³ Ω·cm1 × 10¹⁵ Ω·cm
Surface Resistivity1 × 10¹⁴ Ω/sq5 × 10¹⁵ Ω/sq
Bending Strength240 kg/cm²2300 kg/cm²
Flame Retardant GradeUL94 V0UL94 V0

The highest rating in the UL94 flame retardancy system is 5VA (a high-power, five-cycle flame exposure test), commonly used in high-end, high-voltage new energy applications. Products in this series have passed the UL94 V-0 vertical burn test; they self-extinguish rapidly upon removal of the flame and do not produce flaming drips, fully meeting fire safety compliance requirements for electronics, signage, and standard power supply applications.

Application Scenarios



Capacitor & Transformer Potting

Small low-voltage types: HS5005AB; High-power high-voltage types: HS105AB


Power Module & Driver Potting


Exclusive for Model HS105AB FR (High voltage & anti-cracking demand)


PCB Board Encapsulation

Low-voltage consumer boards: HS5005AB; High-voltage industrial/vehicle boards: HS105AB


Small Electronic Components

Exclusive for Model HS5005AB (Anti-static protection for micro chips)

Widely applied for insulation potting of capacitors, transformers, power modules, sensors and circuit boards, shielding internal electronics against moisture, dust, vibration & corrosion.


Standard Potting Process

🟢 Keep the electronic components to be potted dry and clean, free of dust, oil and moisture.
🟢 Stir Part A thoroughly before use to ensure uniform dispersion of fillers and pigments.
🟢 Weigh Part A and Part B strictly according to the corresponding weight ratio, stir fully and evenly.
🟢 Vacuum degassing is recommended for better bubble-free effect, then pour into components promptly.
🟢 Glue will gradually penetrate into gaps, secondary potting is available if needed.
🟢 Keep environment clean during curing, prevent dust from falling on uncured surface.
🟢 Wait for full curing before subsequent assembly or packaging.

Package & Factory Advantages

Standard Package

5kg / 20kg standard set (A+B matched per ratio)

200kg industrial drum for large volume orders

Custom package size and formula available

Sealed iron/plastic drum, leakage-proof for shipping

Private label OEM service supported

Complete export packaging for sea/air freight
Why Choose Our Factory

10+ years professional electronic adhesive manufacturer

In-house R&D lab, support formula customization

Strict QC for every batch, stable electrical performance

Adequate raw material stock, fast delivery for bulk orders

Full technical support for on-site process guidance

Full export documents: MSDS, TDS, COA, RoHS

Storage & Safety Notes

Store tightly sealed at 25℃, relative humidity <70%, away from direct sunlight. Part B is highly hygroscopic, seal the drum immediately after each use to avoid deterioration.
Mixed glue releases heat during curing; larger mixing volume leads to faster reaction. Control single mixing amount to prevent rapid heat generation and shortened working time.
Use mixed glue within the specified working time for best performance. Wear protective goggles and gloves; wash thoroughly with soap if skin contact occurs.

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4:1 Black Epoxy Potting Compound | UL94 V0 Flame Retardant Two Formulas – Anti-Static General Grade & Ultra High Insulation Tough Grade
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